Heavy façade solution

Façade options of the building made of sandwich panels are now limitless as BalPol has developed a mounting solution for heavyweight façade materials. Conventional mounting of the facade using standard profiles limits the weight of the material and the distance between the panels and ventilated facade. Rather than mounting the profile to the external sheeting, our BalPol facade profile screwed to the construction beams of the building. It allows increasing the weight per square meter of the façade material by 4-5 times as well as the distance between the wall and the façade. The solution consists of wall panels with hidden fastening, filled with PIR foam, and a special mounting profile.
BalPol pays special attention to product quality, therefore multi-layer panels are manufactured under ISO 9001 quality standards, quality control is performed according to EN 14509, and panels are tested in modern European fire research institutes.
Additionally, we offer to our customers galvanized or stainless steel screws for mounting panels to metal, wood or concrete constructions, as well as decorative flashings according to the client’s chosen colour.

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Technical parameters

Panel name
PIR panels with hidden fastening
External metal sheet thickness

0,5-0,6 mm (Steel S280GD)
Panel lenght
2000-14000 mm
Panel width
1000 mm
Internal metal sheet thickness
0,4-0,6 mm (Steel S280GD)
Available steel coatings
PE, PVDF, PUR/PA, Foodsafe

 

Properties by panel thickness

 

Thickness (mm)
50
80
100
120
150
Core density (kg/m3)
40
40
40
40
40
U-value (W/m2·K)
0.44
0.27
0.22
0.18
0.15
Weight (kg/m2)*
11.4
12.6
13.4
14.2
15.4
Reaction to fire
B-s2, d0
B-s2, d0
B-s2, d0
B-s2, d0
B-s2, d0
Fire resistance
-
-
EI15
EI15
EI15

*Panel weight depends on metal sheet thickness, declared weight is with 0.5 mm metal sheet thickness
All properties are declared in accordance with EN 14509:2013 and related standards.

Coatings and colours

CoatingCorrosion and UV resistance
acc. to EN 10169:2010+A1:2012
Polyester, sandard PE, 20-25 µmRC3RUV3
PVDF, 2 layers, 28-35 µmRC4RUV4
Polyurethane/Polyamide (PUR/PA), 45-55 µm RC5RUV4
Foodsafe, 120-150 µmCPI5
*Other coatings avaliable
Standard colours
RAL 9010
RAL 7035
RAL 7040
RAL 9002
RAL 9006
RAL 9007
RAL 7024
RAL 1015
RAL 1021
RAL 3011
RAL 8017
RAL 6020
RAL 5010
RAL 7016
RAL 9005
*Other colours avaliable

Design tools

Boost your productivity by automating cladding and flashing design in Revit projects with BalPol BIM models.
Put technical designing work in the generation of cladding in Revit to the hands of this tool and do most of the work automatically.
Features:

  • Generates wall cladding from standard Revit walls
  • Splits cladding into equal intervals, by grids or by walls
  • Allows to use wall configurator to build preferred wall type
  • Generates hand-editable walls
  • Works with present walls so one can plan new walls accordingly
  • Presents full details for required support profiles, gaskets, etc.; profiling and connections are very detailed
  • Generates required flashings, including internal socle
  • Calculates necessary quantities and forms price request
  • Allows to modify preferred panel length
  • In English, Lithuanian and Russian
  • And other features.

Works with Autodesk Revit© 2017, 2018, 2019 and 2020.
Download

Accesories

 

 

Thermo profiles
Thermo profiles for horizontal wall panels installation
Panel thickness Inner dimention (mm) Profile height (mm) Steel thickness (mm)
502820-501-1.5
805820-501-1.5
1007820-501-1.5
1209820-501-1.5
15012820-501-1.5

Sealing

  • Tapes to seal between panels and structures
  • Aluminium-butyl tape for hydroisolation between socle and thermo profile
  • Low expansion mounting foam

Flashing
We offer standard flashings to decorate sandwich panels and non – standard flashings up to 3 meters in length. Balpol will supply all the required flashings for the project to match the panels colour.

Instructions

MAINTENANCE INSTRUCTION

BalPol steel inspection and maintenance manual (PDF)


LOAD SPAN TABLES

Load span tables with polyisocyanurate core (PDF)


DRAWINGS

PIR panel with hidden fastening 50-100mm (PDF)

PIR panel with hidden fastening 120-150mm (PDF)

Certificates and approvals

DECLARATION OF PERFORMANCE

PIR sandwich panel with hidden joint DOP (PDF)


ENVIRONMENTAL PRODUCT DECLARATION

Environmental product declaration (PIR core) (PDF)


MANAGEMENT SYSTEM

ISO 14001:2015, ISO 9001:2015 certificate (PDF)